Machine Safety

Specialists in machine and workplace safety — delivering compliant, end-to-end safety solutions backed by TÜV-certified expertise.

BRE Services helps Australian businesses create safer workplaces through practical, compliant and reliable safety solutions.

Our TÜV-certified safety engineers deliver turnkey machine safety projects, including risk assessments, safety design, implementation and validation.

Supported by our Automation, Electrical and Mechanical teams, we provide complete ownership and accountability from concept to compliance.

  • Hazard identification
  • Estimation and evaluation of risks
  • Risk reduction recommendations
  • Performance Level Required (PLr)
  • Estimation of risk reduction
Safety Projects
  • Project planning and management
  • Design and schematics
  • Device selection and procurement
  • Electrical and mechanical upgrade
  • Programming and integration
  • Commissioning, verification and documentation
Lock-Out/Tag-Out (LOTO) Systems
  • Machine analysis
  • Evaluate existing LOTO systems
  • Develop procedures and signage
  • Train personnel and complete competency checks
Stop Time Measurement
  • On-site service
  • Calculate the safety distance in accordance with AS 4024.2801
  • Monitoring and re-evaluation recommendations

Tailored Machine Safety Training

OHS/WHS Key Responsibilities
  • 2 hour Training Session
  • Employer & Employee Legal Requirements
  • Safety system lifecycle requirements
  • Introduction to key safety principles
  • Safety categories – Why use them
  • Differences between performance levels and SILs
  • Safety Validation key principles
Introduction to Machine Safety
  • 4hr Course – Covers High level concepts
  • Designer/Manufacturer/Supplier legal requirements
  • Key documentation required for all plant
  • Risk Assessment principles
  • Introduction to Safety Categories
  • Introduction to Performance Levels & SILs
  • Safety Validation Process
Extended Machine Safety
  • Full-day course – Details Key Safety Principles with practical examples.
  • Designer/Manufacturer/Supplier legal requirements
  • Key documentation required for all plant
  • Risk Assessments – How to
  • Safety Categories
  • Safety Control System Evaluation & Design
  • Performance Levels & SILs
  • Safety Validation Process
  • LOTO Requirements & Processes
  • Test rig circuit evaluation and validation examples

The Key Benefits of Choosing Our Machine Safety Services

At BRE Services, we transform workplace safety challenges into seamless solutions. From risk assessment to validation, we ensure your workplace not only meets all safety standards but does so with practical, efficient solutions designed for your unique environment.

Comprehensive Expertise

Turnkey machine safety projects delivered by TÜV-certified safety engineers

End-to-end ownership from risk assessment to implementation and validation

Integrated support from specialised Automation, Electrical, and Mechanical teams

Trusted Solutions

Strong relationships with leading safety device manufacturers

Guaranteed unbiased recommendations based on your specific needs

Extensive knowledge of local and international safety standards and legislation

 

Tailored Safety Compliance

Customised solutions aligned with your required Safety Category

Implementation according to Performance Level (PL) requirements

Systems designed to meet Safety Integrity Level (SIL) specifications

Practical approaches that ensure legislative compliance throughout the machine safety lifecycle

Success Stories:
Our Impact in Machine Safety

Our expert team delivers comprehensive safety projects with end-to-end accountability, provides unbiased recommendations backed by industry-leading partnerships, and implements tailored compliance solutions that meet your specific requirements.

Animal Interlock System (AIS)

The Animal Interlock System (AIS) is an innovative engineering solution that reduces the reliance on administrative measures to maintain the separation of Cat 1 Dangerous Animals and humans.
Learn More

Trolley Car Safety Upgrade

This project entailed the upgrade of fifteen transfer cars across three sites for a prominent client in the packaging industry.
Learn More

Extrusion Plant Safety Upgrade

We undertook an extensive safety upgrade on an existing brick extrusion line, fully managing the project from concept to validation.
Learn More

Benefits You Can Count On with
BRE Services

BRE Services combines expertise, innovation, and a commitment to results, delivering solutions that enhance operational efficiency and keep your business running smoothly.

Turn-key Industrial
Solutions
Licensed & Registered Electrical Contractors Australia-wide
Industry Recognised System Integrators
Round-the-clock 24/7 Support

Have questions, need more information, or want to
discuss how we can support your business?

Our team is ready to help. Contact us today and start
building a successful partnership.

Let's Get Your Next
Project Moving

Send us your query so we can chat!

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